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Posts with tag Penobscot Bay Distillery Brewery

Diary of a Distiller: Chapter 21 - Hangin' Tight



Hi Folks, well the last of the work in building the brewery, then distillery, is well under way. I mentioned that we are finally installing the steam boiler for the brewery. It's a difficult and heavy job. First we took apart all the old steam pipes attached to the brew kettle, and scavenged all the pieces that we could use. Then we cleaned them up to remove mild rust and treated them to prevent further corrosion. Many are already cut to the perfect lengths and threaded at the ends. So it will save us a lot of time and work to re-use them.

We here at Winterport Winery / Penobscot Bay Distillery & Brewery live by the New England and Maine way of thrift. As Francis H. Sisson said almost a hundred years ago, "Thrift was never more necessary in the world's history than it is today." But there are many sides to thrift. As Orison Swett Marden said, "Thrift means that you should always have the best you can possibly afford, when the thing has any reference to your physical and mental health, to your growth in efficiency and power." This holds true in business, as in personal matters. So, while we use and re-use what we can, we also make sure to use the best quality available as well. So in matters of construction, if it is good, solid, and recyclable, it's back in the game. If not, then chuck it out; and replace with the best available.

Just as a side note: the type of pipe we are working with is called "Black Pipe", the type of steel pipe used for natural gas, hot water and steam circulation in boilers, and it is made of heavy steel. It's thick, strong, but not as hard as stainless steel; and so more malleable. It expands and contracts better and is able to handle shifting; that would crack the harder, but more brittle stainless steel. You need heavy equipment to cut and tread the pipe ends. So we rented a pipe cutter/threader to do the job. This pipe is connected with even more malleable cast iron fittings. All of which are very solid and long lasting, but weigh a TON.

Continue reading Diary of a Distiller: Chapter 21 - Hangin' Tight

Diary of a Distiller: Chapter 20 - Ups n Downs



Wow, the twentieth chapter of my journal, and still no distillery! Whodda thunkit? Well, it won't be much longer now. (Fingers Crossed, as well as toes, eyes, lips, legs... I must look like I have to pee REAL bad.) Anyway, I always loved to climb, as a kid, and then a teen, I would scale the highest trees in the neighborhood, always trying to get my head above the canopy. I only fell twice when branches broke. The first time was on a young willow tree when I was in 4th grade. I slightly twisted my ankle and learned that willows have weak branches for their size. I promptly went to the library and read up on trees and learned to identify them and which were strong or weak. I also moved on to climbing the sides of buildings, radio antennas, and anything else that was possibly climbable, and a few things that probably weren't. There were no rock-climbing areas near me, so I really got into tree-climbing, sometimes even using safety ropes, and what later became known as "Buildering," climbing buildings and other structures. The neighborhood cops got to know me by name, since they found me on roof-tops, telephone poles, flagpoles, light poles, street signs, tall fences, etc. on a regular basis.

The second time I had a tree branch break on me was when I was nineteen and I messed up my right knee real bad for the first time and was on crutches for awhile. (Note: Do not have keg parties in trees without safety harnesses. I learned the hard way.) As soon as I was healed I fell off the roof of a house during a thunderstorm. It had been real fun running along the long, low, slanted roof in the pouring rain and sliding down it; and then to bring yourself to a stop before you got to the edge. One time I tried to do a stunt from a cowboy movie and grab the gutter as I slid off, and do a drop kick onto a friend. Oops! There went my other knee. That was a great summer! As I got older I started working for Outward Bound and was always up in trees on challenge/ropes courses and got so comfortable I could make it through these airborne obstacle courses 30-60 feet in the air, blindfolded.

Every now and then over the years I would put in a stint in contracting and construction, thereby ending up on ladders and rooftops. Well, unsecured ladders started to scare the hell out of me real quick. I had a best friends father fall and break his neck when a ladder slipped. A fellow worker had a ladder slip and he broke both his wrists. I started getting really conservative when it came to ladder safety. Even when setting up access to a ropes course I always made sure the ladder was secured at the top so it couldn't slip. Even after all my years going up and down ladders I am still fearful. But I also stubborn and refuse to be intimidated or controlled by anything other than myself.

Continue reading Diary of a Distiller: Chapter 20 - Ups n Downs

Diary of a Distiller: Chapter Four - Roadside Stories



So, last week I showed you a gallery of photos of us framing out walls, putting up drywall, prepping them, and priming the paint. This week I will show you how we painted the future Penobscot Bay Distillery & Brewery at Winterport Winery. Because we have windows on the second floor of Pairings Food and Wine Culinary & Education Center looking down into the distillery, we decided to splash a little color around. The main outside wall we left a nice crisp white. This wall is where we will have all the equipment stationed and a plain and simple background will be best to showcase all the copper, stainless steel, and brick nicely.

The interior as a whole was mind-numbingly bright and white. I felt like an Oompa Loompa in Willy Wonka's factory working in the TV Room. (Especially the Gene Wilder version, which I feel caught the original book better than the Depp version.) It was scary how white and bright the room was, so we decided to splash some color around. We looked at color chips for a week or so, and then went with ones that we felt portrayed the image of various of the "Brown" spirits. Scotch, Bourbon, Rye, Cognac, Rum, etc. Then we threw a pair of accent lamps on the wall with aim-able lights to leave on at night for a soft glow of the equipment.

Yes, I know this is a commercial /industrial facility. But I'm the one who is going to have to be in there for hours and hours each day. So much so, that I am setting up a office in the distillery so I can write and do other business while the still chugs along. With distilling slow is good, but since a run can take twelve hours I need some way to keep my sanity. So an interesting and calming paint job, plus the ability to kick back and write for you guys, seems to be a working solution. Of course there was another reason we wanted to have a nice paint job for the facility... Continued after the jump. ;-)>

Gallery: Diary of a Distiller: Chapter Four

PBD-17PBD-18PBD-19PBD-20PBD-21




Continue reading Diary of a Distiller: Chapter Four - Roadside Stories

Diary of a Distiller: Chapter Two - Oh, the Pain of it All



Welcome back to Diary of a Distiller.

In the beginning of this journal, Diary of a Distiller, I told you a little about my early life, and how I entered the world of food, wine, and fine spirits. As I mentioned, I became disillusioned with my life and plunged into the world of food and beverages. I started a journey and as I walk down this road I hope that the bricks become yellow, then golden; and don't just crumble away.

I'm still working hard on my still as I told you last week, buffing it to a mirror shine. I put some fancy and expensive protective finish on the Georgia Ridge Rocket still head and the top of the kettle to see how it looks. It's not perfect. You don't have the same intensity of a mirror shine or that silky, sexy smooth, almost oily texture, as you run your hand along it, as there is without the protective coat; but it still looks darn good.

I put the whiskey head on the kettle to hold it steady and started buffing that as well. About an hour later, when I was halfway through I decided to clean it off with some denatured alcohol to see how much of a shine I have. It was looking very nice when I noticed that some of the alcohol had dripped down onto the part of the kettle that I had already sealed and the finish was starting to turn white. I grabbed a cloth to wipe the alcohol off and realized that the alcohol had dissolved the sealant completely. Aaaargh!

Continue reading Diary of a Distiller: Chapter Two - Oh, the Pain of it All

Diary of a Distiller: Chapter One - Back to the Beginning



Welcome to Diary of a Distiller

Diary- di•a•ry
Function: noun
A record of events, transactions, or observations kept daily or at frequent intervals: journal; especially : a daily record of personal activities, reflections, or feelings

Distiller- dis•till•er
Function: noun
One that distills, especially alcoholic liquors

This is my journal as I enter into the spirit-ual realm, whereby I become a distiller of fine libations. As I write this I am sitting at my desk in what is rapidly becoming my very own distillery and brewery. The Penobscot Bay Distillery & Brewery to be precise. Named such because it is located on the Penobscot River in Winterport, Maine; near where it spills into the rugged but lush, island studded Penobscot Bay. The beauty of which has charmed me from when I was a child and visited the Coast of Maine every summer, through my adulthood as I dreamed of one day living here.

Over the next few months I invite you read my Diary of a Distiller as I go through the journey of building an artisanal micro-distillery and brewery, creating fine spirits and ales for like minded folks to enjoy. I don't guarantee every bit of it will be about food, wine, or spirits; but this journal as a whole is focused on my travels in those directions. A new chapter will be posted every Friday, plus an occasional mid-week one as well.

Continue reading Diary of a Distiller: Chapter One - Back to the Beginning

Tip of the Day

Drying fruit is easy, mostly hands-off and yields a sweet and healthy snack.

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